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BRILLIQS
Manufacturing Solutions

A machine performance dashboard for every asset you run

Look at one machine at a time and see the full story. Brilliqs tracks utilization, cycle time, speed against ideal, and output for each asset so you can tell the strong machines from the weak ones and fix what holds you back.

  • One clear view per machine
  • Run time against idle time on every asset
  • Cycle time and speed loss you can act on
Years in delivery
20+Years in delivery
Enterprise clients
135+Enterprise clients
Data projects
500+Data projects
Asset level detail
Per machineAsset level detail
Overview

Know how each machine performs, not just how the plant did

Plant totals hide a lot. A shift can hit its number while one press sits idle half the time and another runs slow and burns through material. When you only see the sum, you cannot tell which asset carries the line and which one drags it.

A machine performance dashboard flips the view around. It looks at one machine at a time and shows how hard it worked, how fast it ran against its ideal, and how much it made. You see run time, idle time, cycle time, and throughput for each asset side by side.

Brilliqs builds this view from the signals your machines already produce. We connect each asset, define what good looks like for it, and put the numbers on a screen your engineers trust, so effort goes to the machine that will pay back the most.

The problem

Why weak machines hide in a healthy looking plant

When performance is only measured at the line or plant level, the machine that costs you the most stays invisible. These are the gaps a per asset view closes.

The slow machine blends in

One asset runs below its rated speed every shift, but the line still meets target, so nobody looks at it. The loss is real and repeats every day.

Cycle time drift goes unseen

A machine that once ran a clean cycle slowly gets slower. Without a per asset trend, the drift is written off as normal until output clearly suffers.

Utilization is a guess

You paid a lot for that CNC or robot cell, but nobody can say how much of the day it actually cuts versus sits waiting. Idle time stays a mystery.

No fair machine to machine view

Two identical machines can perform very differently, yet there is no clean way to line them up and see which one leads and which one lags.

What it does

What your machine performance dashboard does

Every view is built to answer a question about one asset. Here is what sits at the center of the solution.

01

Utilization and run time for each asset

The dashboard splits every machine's day into run time, idle time, and stopped time, then shows the share that turned into real work. You learn how much of a costly asset's day was actually productive.

  • Run, idle, and stopped time per machine
  • Utilization as a share of available time
  • Run time against idle time on one bar
  • Trend of utilization across shifts and weeks
02

Cycle time and speed against the ideal

For each asset we set the ideal cycle and compare the live pace to it. Small speed losses that never trip a stop alarm show up clearly, so you can recover pace that plant totals would never reveal.

  • Actual cycle time against the ideal cycle
  • Speed loss measured while the machine still runs
  • Slowest cycles flagged for a closer look
  • Cycle time trend to catch a machine drifting
03

Output and machine to machine comparison

The dashboard counts what each asset made and lets you place machines side by side. Rank them by utilization, speed, or throughput and the strongest and weakest assets sort themselves out.

  • Good output per machine per shift
  • Rank assets by use, speed, or throughput
  • Compare identical machines on equal terms
  • Spot the most variable asset, not just the slowest
Built in

Features that keep each asset in clear view

Practical capabilities that make the dashboard something your engineers open every day when they need to understand a machine.

Per machine profile

One page for each asset with its utilization, cycle time, speed, and output in a single glance.

Speed against ideal

Live pace compared to the machine's rated cycle so slow running shows up before it hits the count.

Machine ranking

Sort every asset by utilization, throughput, or variability to see which machine needs attention first.

Cycle time trends

Track how each machine's cycle time moves over days and weeks to catch a slow decline early.

Run versus idle split

A clear breakdown of working time against waiting time for every asset across the shift.

Health signals

Surface temperature, vibration, or fault counts where sensors exist to flag an asset before it fails.

Business impact

What teams gain from a per asset view

The value is not the machine page itself. It is the decisions it lets your engineers make about where to spend time and money.

Per asset

The weak machine gets found

The slow or unstable asset stops hiding behind the plant total, so the fix lands on the machine that actually costs you.

Higher use

More work from costly assets

Seeing real idle time on an expensive machine turns waiting hours into productive ones without buying more capacity.

Steady cycles

Speed loss recovered

Catching a machine that drifts below its ideal cycle wins back pace that never showed up in a stop report.

Compared

Fair, evidence based calls

Ranking assets on equal terms replaces opinion, so investment and improvement go where the numbers point.

How we roll it out

How Brilliqs sets up machine monitoring

A clear path from first conversation to a machine view your engineers use every day. No long study, no rip and replace.

01

List the assets

We walk your floor, agree which machines matter most, and record the ideal cycle and rated speed for each one.

02

Tap the signals

We connect each asset through its controller, sensors, or a simple counter, so run time and cycles arrive without manual entry.

03

Build the machine views

We design a page per asset and a comparison view, then check the numbers against how your engineers read the floor.

04

Roll out and tune

We launch asset by asset, train your team, and refine the ideals, thresholds, and health signals as you learn.

What it measures

The machine level signals your dashboard puts on one screen

A machine performance dashboard is only as useful as the measures it tracks per asset. These are the signals we surface most often.

Utilization and run time

  • Run time, idle time, and stopped time per asset
  • Utilization as a share of available time
  • Working time against waiting time
  • Utilization trend by shift and by week

Speed and cycle

  • Actual cycle time against the ideal cycle
  • Speed loss while the machine keeps running
  • Slowest and most variable cycles per asset
  • Units per hour compared to rated pace

Health and output

  • Good output per machine per shift
  • Fault counts and short stops per asset
  • Temperature and vibration where sensors exist
  • Output ranking across comparable machines
Where it fits

Where a machine performance dashboard earns its keep

The same per asset view supports very different jobs across the floor. A few of the ways teams put it to work.

Finding the slowest machine

An engineer opens the ranking, sorts by speed against ideal, and the asset dragging the line is at the top. The search that used to take a week of floor watching takes a minute.

  • Assets ranked by speed loss
  • The worst cycle time surfaced first
  • Clear proof of where the pace is lost

Comparing identical machines

Two machines of the same make sit side by side on screen. One runs hotter and slower than its twin, which points straight at a mechanical issue rather than the operator or the material.

  • Same model machines lined up fairly
  • Utilization and cycle time shown together
  • A clear lead machine and a lagging one

Fixing the bottleneck asset

The dashboard shows which machine sets the pace for the whole line and how often it stalls the flow. Improvement work targets that one asset instead of being spread thin across all of them.

  • The pace setting asset made clear
  • Idle time caused by the bottleneck
  • Before and after view once the fix lands

Utilization on costly equipment

Leaders check how much of the day an expensive CNC or robot cell actually works. Low use makes the case for better scheduling or feeding before anyone signs off on a new machine.

  • Real run time on high value assets
  • Idle hours costed against the asset
  • Evidence for scheduling or capital calls
Before and after

Plant totals versus a machine level view

The difference is not just detail. It changes which machine your team fixes and how sure they are about it.

No machine level viewWith a machine performance dashboard
Where you lookOne number for the whole line or plantOne clear page for each asset
Finding the slow machineWatching the floor and guessingRanked by speed against ideal in seconds
UtilizationA rough feel for how busy a machine isExact run time against idle time per asset
Comparing two machinesOpinion about which one runs betterBoth lined up on equal, measured terms
Cycle time driftNoticed only once output clearly dropsCaught early on a per asset trend
Connected data

Built to read the machines you already run

You do not need new equipment to see how each asset performs. Brilliqs taps the signals your machines already give off, from modern controllers to older units that only offer a cycle pulse, and adds a light input where a machine offers nothing.

We bring the per machine data together, clean it, and shape it into the asset views your engineers use. Because our roots are in data engineering, the pipeline behind each machine profile stays reliable as you add more assets and lines.

PLCs and machine controllers
CNC and robot cell controls
Cycle counters and proximity sensors
Vibration and temperature probes
SCADA and historian systems
MES and maintenance systems
Operator tablets for manual notes
Cloud or on premise deployment
A real scenario

Two identical presses, two very different days

A short example of what a per asset view reveals that a line total never would.

A shop runs two presses of the same model on the same job. The line hits its shift target, so on paper both look fine and nobody asks a question. The plant total says the day went well.

On the machine performance dashboard the two tell a different story. Press one ran at its ideal cycle with high utilization. Press two ran ten percent slower, sat idle more often, and its cycle time crept up through the afternoon. The line only made target because press one carried it.

With that in hand the team checks press two, finds a worn feed clutch, and puts the pace back. Nothing about the line total changed, but seeing each asset on its own turned a hidden loss into a quick, clear fix.

Why Brilliqs

Why engineers choose Brilliqs for machine data

Plenty of tools show a chart per machine. We build an asset view that fits your floor and holds up as you add more equipment.

Built around your assets

We set the ideal cycle and speed for each real machine, not a generic template you have to bend your equipment around.

Serious data engineering

Our background is data pipelines, so per machine signals stay accurate and stable even across many assets.

Vendor neutral

We read the controllers and sensors you already own and stay independent of any single equipment brand.

Support that stays

We train your engineers and keep tuning ideals, thresholds, and health signals long after launch.

Who it is for

Made for the people who answer for the machines

A machine performance dashboard gives each role the asset level view they need to make the call.

Production Managers

See which machine drags the line and move the fix onto the asset that costs the most output.

Industrial Engineering Managers

Compare assets on equal terms and use cycle time and speed data to raise pace where it slips.

Maintenance Managers

Watch fault counts, idle time, and health signals per asset to act before a machine fails.

Continuous Improvement Managers

Rank machines by loss, target the worst one, and prove the gain with the same per asset numbers.

Operations Managers

Know how hard each costly asset works and where idle hours are quietly eating capacity.

Plant Directors

Base capital and scheduling calls on real utilization for each machine, not a rough feel.

Questions, answered

Machine performance dashboard questions

Straight answers to what manufacturing teams ask before they start.

What is a machine performance dashboard?

It is a screen that reports on each machine on its own. For every asset it shows how much of the time it ran, how its cycle time and speed compared to the ideal, and how much it produced, so you can rank machines and target the one that holds you back.

How does it measure machine utilization?

The dashboard splits each asset's day into run time, idle time, and stopped time, then shows the productive share of available time. You get an exact run time against idle time picture for every machine instead of a rough guess.

How is this different from an OEE dashboard?

An OEE dashboard rolls availability, performance, and quality into one score. This dashboard stays on the individual machine and its raw signals, utilization, cycle time, speed, and output, so you can dig into one asset. The two work well together.

Can it compare two machines that do the same job?

Yes. You can place assets of the same type side by side and rank them by utilization, speed, or throughput. That makes it easy to see which machine leads and which one lags, which often points at a mechanical issue.

Do we need new machines or sensors to use it?

No. Brilliqs reads the signals your equipment already gives, from modern controllers to older units with a basic cycle pulse. Where a machine offers no signal we add a simple counter or operator input so no asset is left out.

How does it help me find the slowest machine?

Every asset is measured against its own ideal cycle, so slow running shows up even while the machine keeps producing. Sort the ranking by speed loss and the machine dragging your line rises to the top in seconds.

How long does it take to go live?

Most plants see a first machine reporting within a few weeks. We start with one or two key assets to prove the value, then bring the rest of your machines onto the dashboard at a pace that suits you.

See how every machine really runs

Book a short demo and we will show you a machine performance dashboard built around one of your own assets.